Removable Denture Kit
for Digital Milling of Full-Dentures

Highly Accurate Dentures for ALL

DGSHAPE’s industry-first solution offers the ability to make highly accurate and efficient dentures at an affordable cost while shortening turnaround. Select your ideal CAD and CAM software, and combine existing resins and carded teeth, to mill a complete denture in about two hours and a half in the shortest time. Simplify your tooth setting and denture process with DGSHAPE’s Removable Denture Kit workflow.

High Efficiency

Reduction of working time and labor through digital automation.

High Accuracy

Fits accurately in the patients mouth.

Long-lasting retention.

Existing Materials

Have confidence in knowing you are using the same resin you have always used and carded teeth from leading suppliers.

Easy Access

DWX-52 series owners can purchase the denture kit from their preferred DGSHAPE dealer and check CAD and CAM is ready to start offering high quality digital dentures.

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    1.Workflow with CA-DK1/CA-DK2-FX

    2.Workflow with CA-DK1-TR/CA-DK2-TR

    Removable Denture Kit Options and Workflows

    The CA-DK1 can produce denture bases using cold- or heat-cured resins. The combination of the optimised mold shape and 3mm roughing tool reduces milling time and material cost. A temporary bond can be used to fix the carded teeth for try-ins.

     Milling time: 2hrs 25mins〜 *varies according to size

    CA-DK1 KIT
    ・Silicone mold for denture base×6
    ・Fixture (CA-DK1-FX)×50 sets
    ・Silicone plate×3
    ・Special jig (CA-52DC)×3
    ・Roughing tool (ZRB-150D)×1

    WORKFLOW

    Safe, assured results using your existing cold- or heat-cured resin.

    CA-DK1 Optional Tray. Full Denture Production

    Set teeth easily after milling sockets into the tray, prior to polymerization. Then, complete the workflow to produce a fully finished denture. The mechanical connection is extremely strong and produces a more natural looking result.

     Milling time: 3hrs 35mins〜

    *This time include sockets milling.

    *Milling time varies according to size.

    Carded teeth already bonded. No need to arrange teeth after milling.

    Safe, assured results using your existing cold-cured resin.

    WORKFLOW

    *CA-DK1-TR solution is not compatible with heat-cured resin.
    *CA-DK1-TR solution requires CA-DK1 Kit.

    Removable Denture Kit Options for Comprehensive Size

    CA-DK2 series can produce larger dentures than CA-DK1 series by the expanded tray. With cold- and heat-cured resins and carded teeth, digital milling can offer highly accurate denture not affected by resin shrinkage.

    *The amount of resins can be adjusted by scales on the tray.

    Consumable Tray for Denture Base Production

    The combination of the optimised mold shape and 3mm roughing tool reduces milling time and material cost. A temporary bond can be used to fix the carded teeth for try-ins.

     Milling time: 2hrs 45mins〜 *varies according to size.

    Safe, assured results using your existing cold- or heat-cured resin.

    WORKFLOW

    *Hole milling into the tray and silicone are needed to polymerize heat-cured resin.

    Consumable Tray for Full Denture Production

    Set teeth easily after milling sockets into the tray, prior to polymerization. Then, complete the workflow to produce a fully finished denture. The mechanical connection is extremely strong and produce a more natural looking result.

     Milling time: 3hrs 45mins〜
    *This time include sockets milling.
    *Milling time varies according to size.

    Safe, assured results using your existing cold- or heat-cured resin.

    WORKFLOW

    *Hole milling into the tray and silicone are needed to polymerize heat-cured resin.

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